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How NEMA 6P Submersible Enclosures Protected Critical Infrastructure Through Ozark Mountain Floods

Dana Johnson
January 22, 2026
[min]
min read
NEMACO's NEMA 6P Enclosure Cabinet Door Closed Ozark Mountains
NEMACO's NEMA 6P Enclosure Cabinet Door Closed Ozark Mountains

When Standard Enclosures Fail: A $500K Lesson in Flood Protection

Mark Twain National Park's Big Springs facility learned the hard way that NEMA 3R and NEMA 4 enclosures aren't designed for submersion. After repeated flood damage destroyed lift station controls across seven locations, the park faced a critical decision: continue costly repairs after every storm, or invest in truly submersible protection.

They chose NEMACO™'s engineered NEMA 6P (IP68) submersible enclosure system—and haven't lost a single electrical panel since installation.

Old Damaged Electrcial Enclosures Ozark Mountains


The Challenge: Recurring Flood Damage in the Ozark Mountains

Project Location

Big Springs Park, Mark Twain National Forest103 State Highway Z, Van Buren, MO 63965Southeast Ozark Mountains region

The Problem

The Ozark Mountains' rocky, non-porous terrain creates dangerous flash flooding conditions. Rain doesn't absorb—it runs off rapidly, overwhelming valleys and low-lying infrastructure within minutes.

What was failing:

  • Seven lift stations equipped with standard NEMA 3R and NEMA 4 electrical panels
  • Repeated submersion during storm events
  • Water intrusion destroying power transformers, controls, and telecommunications
  • Electrical contractors called out after every major storm
  • Safety risks from compromised electrical systems
  • Escalating maintenance costs and downtime

Standard outdoor enclosures are designed for rain and snow—not full submersion. The park needed engineered submersible solutions rated for prolonged underwater operation.


The Solution: Dual-Access NEMA 6P Submersible Enclosures

Why NEMACO™ Won the Contract

NEMACO™ was selected based on three critical capabilities:

  1. Engineering expertise in custom submersible enclosure design
  2. In-house testing facility with 24-hour submersion verification at 15+ feet
  3. Manufacturing capacity for large-format 316 stainless steel fabrication

Design Innovation: Dual-Door Architecture

Standard NEMA 6P enclosures face a critical limitation: gasket width. Single-piece cut gaskets provide superior sealing but restrict maximum door width.

NEMACO™'s solution:
Front and rear access doors with independent gasketed sealing systems.

Benefits:

  • Each door maintains full NEMA 6P integrity independently
  • Wider total enclosure footprint without compromising waterproof seals
  • Separates control equipment (front panel) from power systems (rear panel)
  • Allows bottom-only conduit entry while maximizing interior workspace
  • Easier field installation for electrical contractors


Technical Specifications: Built for Submersion

Materials & Construction

  • Base material: 316 stainless steel (maximum corrosion resistance)
  • Surface treatment: ASTM A967 passivation (removes free iron, prevents rust)
  • Gaskets: V0-rated flame-resistant silicone (UL 94 certified)
  • Hardware: Stainless steel hinges, handles, and bolted flange assemblies

Key Design Features

Waterproof Integrity:

  • Dual gasketed doors with compression sealing
  • Factory-welded NPT threaded conduit hubs (bottom entry only)
  • Pressure-tested seals before shipment
  • NEMA 6P / IP68 certified for submersible environments

Interior Layout:

  • Back-to-back coated steel mounting panels on central divider
  • Front panel: control equipment and instrumentation
  • Rear panel: main disconnect, power distribution, surge protection

Installation Features:

  • 12" welded floor-mount legs for concrete slab installation
  • Welded lifting pads for safe rigging and positioning
  • Exterior Unistrut channels for sacrificial component mounting
  • Leveling shims and anti-seize hardware included

Quality Assurance:

  • 24-hour submersion test at 15 feet depth (every unit)
  • ISO 17025 calibrated testing instruments
  • Factory performance verification before shipment


Example Enclosure: Model N6P603636-F2DS6

Interior dimensions: 60"H × 36"W × 36"D
Configuration: Dual-access front/rear doors
Mounting: Four 12" floor-mount legs
Conduit entry: Bottom-only via welded NPT hubs
Rating: NEMA 6P / IP68 submersible
Testing: Verified at 15 ft depth for 24 hours

This model represents one of seven custom-engineered enclosures deployed across the Big Springs lift station network. Each enclosure was dimensioned specifically for its electrical load requirements and site conditions.

Installation: Field-Proven Process

Pre-Installation Coordination

NEMACO™ worked directly with:

  • General contractor project teams
  • Licensed electrical subcontractors
  • Federal park service engineers

This collaboration refined enclosure dimensions for optimal equipment fit and simplified field installation.

Enclosure Delivery Package

Each unit shipped with:

  • Heavy-duty protective crating
  • Stainless steel mounting hardware
  • Extra fasteners and replacement bolts
  • Anti-seize compound
  • Precision leveling shims
  • Detailed installation instructions

Field Installation Steps

  1. Pre-load equipment (licensed electricians install controls and power systems)
  2. Position enclosure (align NPT hubs with conduit stub-ups)
  3. Level and square (install shims at floor-mount footings)
  4. Seal conduit entries (apply liquid-tight NPT sealant)
  5. Final testing (verify door gasket compression and electrical integrity)

Results: Zero Flood Failures Since Installation

Performance in Real-World Conditions

Since installation, Big Springs lift stations have weathered multiple flood events—with zero water intrusion incidents.

Operational benefits:

  • Eliminated emergency electrical repairs
  • Reduced maintenance costs and contractor callouts
  • Improved electrical safety for park personnel
  • Ensured continuous lift station operation during storms
  • Protected critical power distribution infrastructure

Long-Term Value

The NEMA 6P enclosure investment delivers:

  • Durability: 316 stainless steel construction resists corrosion for decades
  • Reliability: Proven submersion performance in actual flood conditions
  • Safety: Maintains electrical integrity even when underwater
  • Cost savings: Eliminates repetitive damage/repair cycles


Key Takeaways: When to Specify NEMA 6P Submersible Enclosures

NEMA 6P is essential for:

  • Flood-prone areas with recurring submersion risk
  • Lift stations, pump controls, and wastewater infrastructure
  • Coastal installations exposed to storm surge
  • Below-grade electrical equipment in high water table areas
  • Any application where temporary submersion could occur

Why 316 stainless steel matters:

Standard carbon steel or aluminum enclosures corrode rapidly when submerged. 316 stainless steel provides maximum corrosion resistance in wet, chemically-exposed environments—critical for long-term reliability.

The dual-door advantage:

For applications requiring large interior workspace, dual-access design allows wider enclosures while maintaining single-piece gasket sealing performance.


About NEMACO™ Technology

NEMACO™ specializes in engineered submersible enclosure solutions for mission-critical infrastructure. With in-house design, fabrication, and testing capabilities, we deliver custom NEMA 6P/IP68 enclosures that protect electrical systems in the harshest environments.

Core capabilities:

  • Custom NEMA 6P submersible enclosure design
  • 316 stainless steel fabrication
  • Factory submersion testing (15+ ft depth)
  • ISO 17025 calibrated quality control
  • Nationwide project support

Ready to protect your critical infrastructure?

Contact NEMACO™ to discuss your submersible enclosure requirements. Our engineering team will work with you to design, test, and deliver waterproof solutions that perform when standard enclosures fail.


Project Completed: January 2026
Location: Mark Twain National Forest, Van Buren, Missouri
Application: Lift station electrical protection
Enclosures Deployed: 7 custom NEMA 6P units
Performance: Zero failures through multiple flood events

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