NEMACO's NEMA 6P Enclosure Cabinet Door Closed Ozark Mountains
When Standard Enclosures Fail: A $500K Lesson in Flood Protection
Mark Twain National Park's Big Springs facility learned the hard way that NEMA 3R and NEMA 4 enclosures aren't designed for submersion. After repeated flood damage destroyed lift station controls across seven locations, the park faced a critical decision: continue costly repairs after every storm, or invest in truly submersible protection.
They chose NEMACO™'s engineered NEMA 6P (IP68) submersible enclosure system—and haven't lost a single electrical panel since installation.
Old Damaged Electrcial Enclosures Ozark Mountains
The Challenge: Recurring Flood Damage in the Ozark Mountains
Project Location
Big Springs Park, Mark Twain National Forest103 State Highway Z, Van Buren, MO 63965Southeast Ozark Mountains region
The Problem
The Ozark Mountains' rocky, non-porous terrain creates dangerous flash flooding conditions. Rain doesn't absorb—it runs off rapidly, overwhelming valleys and low-lying infrastructure within minutes.
What was failing:
Seven lift stations equipped with standard NEMA 3R and NEMA 4 electrical panels
Repeated submersion during storm events
Water intrusion destroying power transformers, controls, and telecommunications
Electrical contractors called out after every major storm
Safety risks from compromised electrical systems
Escalating maintenance costs and downtime
Standard outdoor enclosures are designed for rain and snow—not full submersion. The park needed engineered submersible solutions rated for prolonged underwater operation.
The Solution: Dual-Access NEMA 6P Submersible Enclosures
Why NEMACO™ Won the Contract
NEMACO™ was selected based on three critical capabilities:
Engineering expertise in custom submersible enclosure design
In-house testing facility with 24-hour submersion verification at 15+ feet
Manufacturing capacity for large-format 316 stainless steel fabrication
Design Innovation: Dual-Door Architecture
Standard NEMA 6P enclosures face a critical limitation: gasket width. Single-piece cut gaskets provide superior sealing but restrict maximum door width.
NEMACO™'s solution: Front and rear access doors with independent gasketed sealing systems.
Benefits:
Each door maintains full NEMA 6P integrity independently
Wider total enclosure footprint without compromising waterproof seals
Separates control equipment (front panel) from power systems (rear panel)
Allows bottom-only conduit entry while maximizing interior workspace
Easier field installation for electrical contractors
Technical Specifications: Built for Submersion
Materials & Construction
Base material: 316 stainless steel (maximum corrosion resistance)
NEMA 6P / IP68 certified for submersible environments
Interior Layout:
Back-to-back coated steel mounting panels on central divider
Front panel: control equipment and instrumentation
Rear panel: main disconnect, power distribution, surge protection
Installation Features:
12" welded floor-mount legs for concrete slab installation
Welded lifting pads for safe rigging and positioning
Exterior Unistrut channels for sacrificial component mounting
Leveling shims and anti-seize hardware included
Quality Assurance:
24-hour submersion test at 15 feet depth (every unit)
ISO 17025 calibrated testing instruments
Factory performance verification before shipment
Example Enclosure: Model N6P603636-F2DS6
Interior dimensions: 60"H × 36"W × 36"D Configuration: Dual-access front/rear doors Mounting: Four 12" floor-mount legs Conduit entry: Bottom-only via welded NPT hubs Rating: NEMA 6P / IP68 submersible Testing: Verified at 15 ft depth for 24 hours
This model represents one of seven custom-engineered enclosures deployed across the Big Springs lift station network. Each enclosure was dimensioned specifically for its electrical load requirements and site conditions.
Installation: Field-Proven Process
Pre-Installation Coordination
NEMACO™ worked directly with:
General contractor project teams
Licensed electrical subcontractors
Federal park service engineers
This collaboration refined enclosure dimensions for optimal equipment fit and simplified field installation.
Enclosure Delivery Package
Each unit shipped with:
Heavy-duty protective crating
Stainless steel mounting hardware
Extra fasteners and replacement bolts
Anti-seize compound
Precision leveling shims
Detailed installation instructions
Field Installation Steps
Pre-load equipment (licensed electricians install controls and power systems)
Position enclosure (align NPT hubs with conduit stub-ups)
Level and square (install shims at floor-mount footings)
Seal conduit entries (apply liquid-tight NPT sealant)
Final testing (verify door gasket compression and electrical integrity)
Results: Zero Flood Failures Since Installation
Performance in Real-World Conditions
Since installation, Big Springs lift stations have weathered multiple flood events—with zero water intrusion incidents.
Operational benefits:
Eliminated emergency electrical repairs
Reduced maintenance costs and contractor callouts
Improved electrical safety for park personnel
Ensured continuous lift station operation during storms
Protected critical power distribution infrastructure
Long-Term Value
The NEMA 6P enclosure investment delivers:
Durability: 316 stainless steel construction resists corrosion for decades
Reliability: Proven submersion performance in actual flood conditions
Safety: Maintains electrical integrity even when underwater
Key Takeaways: When to Specify NEMA 6P Submersible Enclosures
NEMA 6P is essential for:
Flood-prone areas with recurring submersion risk
Lift stations, pump controls, and wastewater infrastructure
Coastal installations exposed to storm surge
Below-grade electrical equipment in high water table areas
Any application where temporary submersion could occur
Why 316 stainless steel matters:
Standard carbon steel or aluminum enclosures corrode rapidly when submerged. 316 stainless steel provides maximum corrosion resistance in wet, chemically-exposed environments—critical for long-term reliability.
The dual-door advantage:
For applications requiring large interior workspace, dual-access design allows wider enclosures while maintaining single-piece gasket sealing performance.
About NEMACO™ Technology
NEMACO™ specializes in engineered submersible enclosure solutions for mission-critical infrastructure. With in-house design, fabrication, and testing capabilities, we deliver custom NEMA 6P/IP68 enclosures that protect electrical systems in the harshest environments.
Core capabilities:
Custom NEMA 6P submersible enclosure design
316 stainless steel fabrication
Factory submersion testing (15+ ft depth)
ISO 17025 calibrated quality control
Nationwide project support
Ready to protect your critical infrastructure?
Contact NEMACO™ to discuss your submersible enclosure requirements. Our engineering team will work with you to design, test, and deliver waterproof solutions that perform when standard enclosures fail.
Project Completed: January 2026 Location: Mark Twain National Forest, Van Buren, Missouri Application: Lift station electrical protection Enclosures Deployed: 7 custom NEMA 6P units Performance: Zero failures through multiple flood events
How NEMA 6P Submersible Enclosures Protected Critical Infrastructure Through Ozark Mountain Floods
When Standard Enclosures Fail: A $500K Lesson in Flood Protection
When Standard Enclosures Fail: A $500K Lesson in Flood Protection
Mark Twain National Park's Big Springs facility learned the hard way that NEMA 3R and NEMA 4 enclosures aren't designed for submersion. After repeated flood damage destroyed lift station controls across seven locations, the park faced a critical decision: continue costly repairs after every storm, or invest in truly submersible protection.
They chose NEMACO™'s engineered NEMA 6P (IP68) submersible enclosure system—and haven't lost a single electrical panel since installation.
Old Damaged Electrcial Enclosures Ozark Mountains
The Challenge: Recurring Flood Damage in the Ozark Mountains
Project Location
Big Springs Park, Mark Twain National Forest103 State Highway Z, Van Buren, MO 63965Southeast Ozark Mountains region
The Problem
The Ozark Mountains' rocky, non-porous terrain creates dangerous flash flooding conditions. Rain doesn't absorb—it runs off rapidly, overwhelming valleys and low-lying infrastructure within minutes.
What was failing:
Seven lift stations equipped with standard NEMA 3R and NEMA 4 electrical panels
Repeated submersion during storm events
Water intrusion destroying power transformers, controls, and telecommunications
Electrical contractors called out after every major storm
Safety risks from compromised electrical systems
Escalating maintenance costs and downtime
Standard outdoor enclosures are designed for rain and snow—not full submersion. The park needed engineered submersible solutions rated for prolonged underwater operation.
The Solution: Dual-Access NEMA 6P Submersible Enclosures
Why NEMACO™ Won the Contract
NEMACO™ was selected based on three critical capabilities:
Engineering expertise in custom submersible enclosure design
In-house testing facility with 24-hour submersion verification at 15+ feet
Manufacturing capacity for large-format 316 stainless steel fabrication
Design Innovation: Dual-Door Architecture
Standard NEMA 6P enclosures face a critical limitation: gasket width. Single-piece cut gaskets provide superior sealing but restrict maximum door width.
NEMACO™'s solution: Front and rear access doors with independent gasketed sealing systems.
Benefits:
Each door maintains full NEMA 6P integrity independently
Wider total enclosure footprint without compromising waterproof seals
Separates control equipment (front panel) from power systems (rear panel)
Allows bottom-only conduit entry while maximizing interior workspace
Easier field installation for electrical contractors
Technical Specifications: Built for Submersion
Materials & Construction
Base material: 316 stainless steel (maximum corrosion resistance)
NEMA 6P / IP68 certified for submersible environments
Interior Layout:
Back-to-back coated steel mounting panels on central divider
Front panel: control equipment and instrumentation
Rear panel: main disconnect, power distribution, surge protection
Installation Features:
12" welded floor-mount legs for concrete slab installation
Welded lifting pads for safe rigging and positioning
Exterior Unistrut channels for sacrificial component mounting
Leveling shims and anti-seize hardware included
Quality Assurance:
24-hour submersion test at 15 feet depth (every unit)
ISO 17025 calibrated testing instruments
Factory performance verification before shipment
Example Enclosure: Model N6P603636-F2DS6
Interior dimensions: 60"H × 36"W × 36"D Configuration: Dual-access front/rear doors Mounting: Four 12" floor-mount legs Conduit entry: Bottom-only via welded NPT hubs Rating: NEMA 6P / IP68 submersible Testing: Verified at 15 ft depth for 24 hours
This model represents one of seven custom-engineered enclosures deployed across the Big Springs lift station network. Each enclosure was dimensioned specifically for its electrical load requirements and site conditions.
Installation: Field-Proven Process
Pre-Installation Coordination
NEMACO™ worked directly with:
General contractor project teams
Licensed electrical subcontractors
Federal park service engineers
This collaboration refined enclosure dimensions for optimal equipment fit and simplified field installation.
Enclosure Delivery Package
Each unit shipped with:
Heavy-duty protective crating
Stainless steel mounting hardware
Extra fasteners and replacement bolts
Anti-seize compound
Precision leveling shims
Detailed installation instructions
Field Installation Steps
Pre-load equipment (licensed electricians install controls and power systems)
Position enclosure (align NPT hubs with conduit stub-ups)
Level and square (install shims at floor-mount footings)
Seal conduit entries (apply liquid-tight NPT sealant)
Final testing (verify door gasket compression and electrical integrity)
Results: Zero Flood Failures Since Installation
Performance in Real-World Conditions
Since installation, Big Springs lift stations have weathered multiple flood events—with zero water intrusion incidents.
Operational benefits:
Eliminated emergency electrical repairs
Reduced maintenance costs and contractor callouts
Improved electrical safety for park personnel
Ensured continuous lift station operation during storms
Protected critical power distribution infrastructure
Long-Term Value
The NEMA 6P enclosure investment delivers:
Durability: 316 stainless steel construction resists corrosion for decades
Reliability: Proven submersion performance in actual flood conditions
Safety: Maintains electrical integrity even when underwater
Key Takeaways: When to Specify NEMA 6P Submersible Enclosures
NEMA 6P is essential for:
Flood-prone areas with recurring submersion risk
Lift stations, pump controls, and wastewater infrastructure
Coastal installations exposed to storm surge
Below-grade electrical equipment in high water table areas
Any application where temporary submersion could occur
Why 316 stainless steel matters:
Standard carbon steel or aluminum enclosures corrode rapidly when submerged. 316 stainless steel provides maximum corrosion resistance in wet, chemically-exposed environments—critical for long-term reliability.
The dual-door advantage:
For applications requiring large interior workspace, dual-access design allows wider enclosures while maintaining single-piece gasket sealing performance.
About NEMACO™ Technology
NEMACO™ specializes in engineered submersible enclosure solutions for mission-critical infrastructure. With in-house design, fabrication, and testing capabilities, we deliver custom NEMA 6P/IP68 enclosures that protect electrical systems in the harshest environments.
Core capabilities:
Custom NEMA 6P submersible enclosure design
316 stainless steel fabrication
Factory submersion testing (15+ ft depth)
ISO 17025 calibrated quality control
Nationwide project support
Ready to protect your critical infrastructure?
Contact NEMACO™ to discuss your submersible enclosure requirements. Our engineering team will work with you to design, test, and deliver waterproof solutions that perform when standard enclosures fail.
Project Completed: January 2026 Location: Mark Twain National Forest, Van Buren, Missouri Application: Lift station electrical protection Enclosures Deployed: 7 custom NEMA 6P units Performance: Zero failures through multiple flood events